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Bob  > Trains > Model > O-scale resistor wheel sets
The A&O 2.0 will require resistive wheel sets for CTC detection. Here are samples of making your own wheels in O-scale. I chose 7.5K ohms and two resistive sets per car for, one per truck, for more certain detection when wheels start to get dirty. MMR Doug Geiger uses a single 5K axle on his HO scale Granite Mountain cars. Conductive paint is GC Electronics 22-207 Nickel Print.
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Bob > Intermountain wheel set with 7.5K ohm "1206" case style surface mount resistor. Resistors are initially mounted with a tiny dab of thick ACC. The paint is GC Electronics Nickel Print, part 22-207. 

Roughen and clean surfaces that will receive paint, otherwise it will peel away as it dries and shrinks. All glues are applied with a very sharp toothpick. For subsequent wheels I used an even smaller resistor, case style "0806".

Resistors are placed upside-down to expose more of the terminals to conductive paint. Avoid getting ACC on the ends of the resistor as that will create unwanted insulation. 

If you apply too much Nickel Print, particularly to the axle, it can creep across the insulating bushing and cause a short circuit. If this happens, just scrape it away with the point of a #11 hobby blade. When first applied, Nickel Print is an insulator. As it dries, it begins to conduct electricity.

Note that all my Intermountain wheel sets were factory gauged between 8 and 12 thousandths too wide. Check and adjust wheel gauge first!
Bob > Atlas wheel set with 7.5K SMT resistor in the "0805" case size, much smaller than a grain of rice. Using a thin grinding stone in a "Dremel", grind a flat ski slope in the plastic hub to mount the resistor. Grind the hard chrome plating off the back of the wheel, and clean a spot on the axle. Do the same for the other end of the axle, and apply lots of Nickel print to short that wheel to the axle.
Bob > Tool to set proper gage on Intermountain Railway metal wheel sets. These typically arrive from the factory about 8 thousandths too broad. 

This brass gauge was machined on a Sherline lathe and mill. Place the gauge in a small hand vise and gently close the jaws. Check with an NMRA gauge.
Intermountain wheel set with 7.5K ohm "1206" case style surface mount resistor. Resistors are initially mounted with a tiny dab of thick ACC. The paint is GC Electronics Nickel Print, part 22-207.

Roughen and clean surfaces that will receive paint, otherwise it will peel away as it dries and shrinks. All glues are applied with a very sharp toothpick. For subsequent wheels I used an even smaller resistor, case style "0806".

Resistors are placed upside-down to expose more of the terminals to conductive paint. Avoid getting ACC on the ends of the resistor as that will create unwanted insulation.

If you apply too much Nickel Print, particularly to the axle, it can creep across the insulating bushing and cause a short circuit. If this happens, just scrape it away with the point of a #11 hobby blade. When first applied, Nickel Print is an insulator. As it dries, it begins to conduct electricity.

Note that all my Intermountain wheel sets were factory gauged between 8 and 12 thousandths too wide. Check and adjust wheel gauge first!
 > Intermountain wheel set with 7.5K ohm "1206" case style surface mount resistor. Resistors are initially mounted with a tiny dab of thick ACC. The paint is GC Electronics Nickel Print, part 22-207. 

Roughen and clean surfaces that will receive paint, otherwise it will peel away as it dries and shrinks. All glues are applied with a very sharp toothpick. For subsequent wheels I used an even smaller resistor, case style "0806".

Resistors are placed upside-down to expose more of the terminals to conductive paint. Avoid getting ACC on the ends of the resistor as that will create unwanted insulation. 

If you apply too much Nickel Print, particularly to the axle, it can creep across the insulating bushing and cause a short circuit. If this happens, just scrape it away with the point of a #11 hobby blade. When first applied, Nickel Print is an insulator. As it dries, it begins to conduct electricity.

Note that all my Intermountain wheel sets were factory gauged between 8 and 12 thousandths too wide. Check and adjust wheel gauge first!
Intermountain wheel set with 7.5K ohm "1206" case style surface mount resistor. Resistors are initially mounted with a tiny dab of thick ACC. The paint is GC Electronics Nickel Print, part 22-207.

Roughen and clean surfaces that will receive paint, otherwise it will peel away as it dries and shrinks. All glues are applied with a very sharp toothpick. For subsequent wheels I used an even smaller resistor, case style "0806".

Resistors are placed upside-down to expose more of the terminals to conductive paint. Avoid getting ACC on the ends of the resistor as that will create unwanted insulation.

If you apply too much Nickel Print, particularly to the axle, it can creep across the insulating bushing and cause a short circuit. If this happens, just scrape it away with the point of a #11 hobby blade. When first applied, Nickel Print is an insulator. As it dries, it begins to conduct electricity.

Note that all my Intermountain wheel sets were factory gauged between 8 and 12 thousandths too wide. Check and adjust wheel gauge first!
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Keywords: plan wheel set resistive
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